BMW 7_ая the E38 series from 1994 to 2002
1. Introduction
2. Governing bodies and operation receptions
3. Settings and routine maintenance of the car
4. Engine
5. Systems of cooling of the engine, heating, ventilation and air conditioning
6. A power supply system and production of the fulfilled gases
7. Systems of electric equipment of the engine
8. Manual box of gear shifting and coupling
8.1. Manual box of gear shifting
8.2. Coupling
9. Automatic transmission
10. Kardanny and power shafts, reducer, differential and stupichny assemblies
11. Brake system
12. Suspension bracket and steering
13. Body
14. Onboard electric equipment
15. Electric equipment schemes


8-ruchnaya-korobka-pereklyucheniya-peredach-i-sceplenie.html

8. Manual box of gear shifting and coupling

Specifications

Coupling

Face palpation of a tarelchaty spring of rather press disk, mm 0.6
The minimum thickness of frictional overlays of a conducted disk (from a slip surface to a closing head of a rivet), mm 1.0

РКПП

Type and volume of transmission oil see. Specifications to Head of Control and routine maintenance of the car
Temperature of heating of the RKPP case at installation of bearings, °C 80
Axial люфт bearing target//entrance//intermediate shaft of RKPP, mm
  • РКПП 240/5, 260/5 (6), 265/5 (6)
0 ÷ 0.09//0 ÷ 0.09//0.1 ÷ 0.2
  • РКПП 280/5
0 ÷ 0.09//0 ÷ 0.09//there are no data
  • РКПП GS6-37BZ/DZ
0.15 ÷ 0.19/there are no data//there are no data
  • РКПП S5D-200G, S5D-250G
0 ÷ 0.09//0 ÷ 0.04//there are no data
  • РКПП S5D-310Z, S6S-420G, S6S-560G
0 ÷ 0.09//there are no data//there are no data
  • РКПП ZF-S5-16
0 ÷ 0.09//1.1 ÷ 1.3//there are no data

Radial palpation of a neck of a target shaft, mm

  • RKPP except GS6-37BZ/DZ
no more than 0.07
  • РКПП GS6-37BZ/DZ
0.15
Radial//face palpation of a flange of a target shaft, mm
RKPP except GS6-37BZ/DZ no more than 0.07//0.1
РКПП GS6-37BZ/DZ 0.15/0.15
Distance between a blocking ring of the synchronizer and a coupling case (new details//admissible wear), mm
  • РКПП 240/5, 260/5 (6), 265/5 (6), 280/5, ZF-S5-16
    • Advance transfers
1.0 ÷ 1.3/0.8
    • Backing transfer
0.5 ÷ 0.6/0.4
  • РКПП GS6-37BZ/DZ
    • Transfers 1/2
1.3 ÷ 2.05/1.0
    • Transfers 3/4
0.8 ÷ 1.4/0.7
    • Transfers 5/6
0.95 ÷ 1.5/0.75
    • Backing transfer
0.55 ÷ 1.25/0.5
  • РКПП S5D 200G, S5D 250G
    • Transfers 1/2
1.3 ÷ 2.1/0.8
    • 3rd transfer
1.11.5/0.8
    • Transfers 4/5
0.9 ÷ 1.5/0.8
    • Backing transfer
1.1 ÷ 1.7/0.5
  • РКПП S5D 310Z
    • Transfers 1/2
1.1 ÷ 1.6/0.8
    • 3rd and 4/5 transfers
0.95 ÷ 1.35/0.8
    • Transfers 4/5
0.9 ÷ 1.5/0.8
    • Backing transfer
0.7 ÷ 1.15/0.5
  • РКПП S6S 420G, S6S 560G
    • Advance transfers
there are no data//0.8
    • Backing transfer
there are no data//0.5

Efforts of a tightening of carving connections, Nanometer

Bolts of fastening of a basket of coupling to a flywheel
  • М8х8.8
25
  • М8х10.9
34
Fixture of couplings of the hydraulic pipeline of coupling 17
Fixture of the main cylinder of coupling to a basic arm 22
Prizonny bolt of the main cylinder of coupling 22
The main cylinder of coupling to assembly of pedals 10
Fixture of the executive cylinder of coupling to a case of coupling or RKPP case 22
Fixture of rezinometallichesky hinges of RKPP bearings to a cross-section beam of a stretcher 42
Fixture of a cross-section beam of fastening of RKPP to a body (carving M10//M8) 42/21
Fixture of a basic arm to RKPP 21
Fixture of a bearing arm of RKPP to a transmission 38
Fixture of a pillow of fastening of RKPP to a bearing arm of RKPP / to a cross-section beam 21
RKPP fixture to the engine (carving M6//M8//M10//M12)
  • Bolts with a 6-faced head
9/25///49/74
  • Bolts with Torx head
9/22///43/72
Fixture of a back cover of a case of the engine to RKPP case 22
Fixture of a forward cover of a case of the engine with the directing plug to RKPP case
  • М8х22
18
  • М8х30
25
  • М6
10
Fixture of a cover of the bearing of a condensing flange 10.5
Fixture of an axis of a gear wheel of a backing to an intermediate part of a case 49
Fixture of a plate of fastening of an axis of a gear wheel of a backing to an intermediate part of a case 25
Fixture of a guard of RKPP 8


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8.1. Manual box of gear shifting









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